1. Why is the perfect elastic-plastic model adopted in steel design?

Afull journal bearing has a journal diameter of 27 mm, with a unilateral tolerance of -0.028 mm. the bushing bore has a diameter of 27.028 mm and a unilateral tolerance of 0.04 mm. the l/d ratio is 0.5. the load is 1.3 kn and the journal runs at 1200 rev/min. if the average viscosity is 50 mpa-s, find the minimum film thickness, the power loss, and the side flow for the minimum clearance assembly.

Awall of 0.5m thickness is to be constructed from a material which has average thermal conductivity of 1.4 w/mk. the wall is to be insulated with a material having an average thermal conductivity of 0.35 w/mk so that heat loss per square meter shall not exceed 1450 w. assume inner wall surface temperature of 1200°c and outer surface temperature of the insulation to be 15°c. calculate the thickness of insulation required.

Aturning operation is performed with following conditions: rake angle of 12°, a feed of 0.35 mm/rev, and a depth of cut of 1.1 mm. the work piece is aluminum alloy 6061 with t6 heat treatment (a16061-t6). the resultant chip thickness was measured to be 1.0 mm. estimate the cutting force, fc. use shear stress of 207 mpa and coefficient of friction on the tool face of 0.6.