A cylindrical part is warm upset forged in an open die. The initial diameter is 45 mm and the initial height is 40 mm. The height after forging is 25 mm. The coefficient of friction at the die- work interface is 0.20. The yield strength of the work material is 285 MPa, and its flow curve is defined by a strength coefficient of 600 MPa and a strain-hardening exponent of 0.12. Determine the force in the operation

(a) just as the yield point is reached (yield at strain = 0.002),
(b) at a height of 35 mm.

Ashielded metal arc-welding operation is accomplished in a work cell by a fitter and a welder. the fitter takes 5.5 min to load components into the welding fixture at the beginning of the work cycle, and 1.5 min to unload the completed weldment at the end of the cycle. the total ength of the weld seams 1200 mm, and the travel speed used by the welder averages 300 mm/min. every 600 mm of seam length, the welding stick must be changed, which takes 0.8 min. while the fitter is working, the welder is idle (resting): and while the welder is working the fitter is idle. (a) determine the average arc-on time as a fraction of the work cycle time. (b) how much improvement in arc-on time would result if the welder used flux-cored arc welding (manually operated), given that the spool of weld wire must be changed every 10 weldments, and it takes the welder 5.0 min to accomplish the change? (c) what are the production rates for these two cases (weldments completed per hour)? attach your work and solutions.